Showing posts with label Style. Show all posts
Showing posts with label Style. Show all posts

Monday, December 24, 2007

Shortening the stock Antenna

Shorty antennas are all the rage. With a small sacrifice to radio reception, you can shorten your antenna on the cheap without the hassle or price of a custom aftermarket antenna.

Time Required:
10 minutes

Tools Needed:

  • Safety glasses
  • Wire cutters or a rotary tool (sugh as a dremel) with cutoff wheel
  • Cyanoacrylate (Super Glue)
  • Vise Grip Pliers
  • Slip notch or blunt-nose pliers
  • Butane Lighter (Optional)

    Procedure:

    Aftermarket solid antennae have a nasty habit of breaking the threads off the antenna base when pressure is applied to them (for instance, you strike the antenna while clearing snow off the car or washing it). The flexible base of the stock antenna minimizes this risk, and this is truly a hack: One of the cheapest things you can do as far as exterior styling is concerned.

  • Remove the antenna by grasping it just above the antenna base and turning it counter clockwise.
  • Firlmly but carefully, grip the rubber cap at the end of the antenna (opposite the threaded end) with vise grip pliers.
  • Grip the fiberglass shaft just next to the rubber cap with another set of pliers, and begin to twist the rubber cap to remove it from the antenna shaft. If you scuff up the antenna shaft near the end, it's okay because we'll be cutting the end off when we shorten the shaft.
  • If needed, apply a little hear to the rubber cap with the butane lighter to soften it up. Don't melt or ignite the rubber cap, or burn the fiberglass shaft of the antenna. It doesn't take much heat, if any.
  • Once the rubber cap is removed, Figure out how short you want your antenna to be. I chose about half the length of stock. Remember, the shorter you go, the less radio reception you'll get. Those who listen mostly to CD's or live near large cities (close to the radio towers) are not affected as much.
  • Once you have chosen a new length for your antenna, toss on the safety glasses and use a set of heavy duty wire cutters (lineman's sidecutters work well) or use a dremel with a cutoff wheel to cut the antenna. Either way you decide to cut it, shards or particles of fiberglass may get in your eyes, so be careful and please wear eye protection.
  • Put a small dab of cyanoacrylate glue on the cut end of the antenna, and promptly place the rubber cap firmly onto the shortened antenna shaft.
  • Re-install the antenna by screwing it clockwise onto the antenna base.

    Finished product:

  • Remove the door trim

    For audio work or some other hacks, you must completely remove the inner door panel. Here's how!

    Time Required:
    30-45 minutes

    Tools Needed:

  • Small flat-head screwdriver or prying device
  • Torx T-20 driver
  • 1/4 inch deep socket (or a nut driver bit for your screwdriver)
  • Window crank removal tool or some prying tools (for manual crank windows)

    Procedure:

  • On the inside of the affected door, remove the little round plastic cap inside the latch handle/lock enclosure and the inner door handle insert by gently prying them. This will expose a Torx screw and two 1/4" bolts.
  • Around the perimeter of the door trim, there are several Torx T20 screws. Remove them as well as the screw holding the door latch handle. Don't forget the screws on the inner edge and bottom edge of the door trim!
  • Using a 1/4" nut driver or deep-well socket, remove the bolts inside the door handle.
  • Pull the indoor side view mirror bezel away from the door. It's held on with simple clips and should come off with a little bit of force. Leave it hanging loose, you don't need to completely remove it.
  • If equipped with manual crank windows, remove the window crank as shown in this hack.
  • If equipped with power locks or windows, pull up on the bezel holding the switches. It will separate from the door trim. Disconnect all electrical connections.
  • While pulling the bottom edge of the door trim away from the door, pull the whole panel upwards. It will come off from the door as the upper part slides out from the door near the window.
  • Assemble in reverse order. Make certain that the upper edge of the door trim seats properly into the door and that all electrical connections are made before reassembly.
  • IndiGLO odometer hack

    So you have IndiGLO Gauges... And you think the incandescent light through a green plastic piece makes your odometer look out of place? Here's a way to make it REALLY IndiGLO like the rest of your cluster!

    Jim Blade, one of our readers, notified us that this hack may not work on 03 and newer Foci. We're looking into why it won't work, but for the time being, it looks like this hack may cause permanent damage and require replacement of the (expensive) gauge cluster. Time Required:
    About an hour

    Tools Needed:

  • LimeLight "IndiGLO" Flat-Panel Night Light (SuperTarget - About $6 for a 2-pack)
  • Sharp Scissors
  • TORX Screwdriver
  • Small Slotted Head Jeweler's Screwdriver for prying
  • Stubby Philips Head Screwdriver
  • Small Socket Set (7MM?)
  • Electrical Tape
  • TWO 8 Inch lengths of Insulated wire (or one piece of siamese power wire)

    Procedure:

    Taking Apart the Gauge

    1) Take out the three Philips Screws holding the dash bezel in

    2) Remove the connector for the Trunk/Hatch Release Button

    3) Remove the four small bolts holding the cluster into the dash

    4) Using a small screwdriver, pry black lever open to release the cluster from the electrical connector.

    5) Remove the cluster from the Dash

    6) Pop open all four tabs to release the lens from the gauges

    7) Using a TORX Screwdriver, undo the three TORX screws holding the gauges in the cluster.

    8) Pull the gauge face firmly out of the cluster. You'll see some light bulbs and the LCD Display left in the cluster.

    9) Using the small screwdriver, very carefully pry the black bezel off that surrounds the Raised LCD Odometer.

    10) Pull the top of the LCD forward to expose the material on the back of the Display.

    11) With a fingernail or small screwdriver, peel the green tint off the back of the LCD. Keep the Green Tint, Move the Gauge components aside.

    Gutting the LimeLight for it's Electroluminescent Film And Putting stuff Back Together!

    1) Take the LimeLight in your hand.

    2) With a small screwdriver, pry the case open.

    3) Remove the EL Film from inside the Light

    4) Note the two metal tabs. The lower border of this panel does not light all the way up. Cut it to the same width as the Green Tint Piece, but make it about 1/4 inch taller. Crease the material so that the lower part (away from the tabs is the same size as the green tint piece.

    5) Wrap the wires around each metal tab and secure them with electrical tape or optionally solder. Make sure these wires do not touch each other and that they're very secure.

    6) You may want to cut the plastic tabs that are on the top behind the LCD because they'll get in the way of our new electroluminescent material. Then, place the new material behind the LCD just like the old piece was. Secure it to the top of the plastic housing with electrical tape so it is out of the way of the connection for the Tach.

    7) Place the Black Odometer bezel back over the odometer display.

    8)Secure the loose wire inside the cluster with tape so it does not move all over the place! We'll connect it to power in a bit.

    9) Insert the gauges back into the cluster, making sure the odometer backlight wires stick out the top of the cluster.

    10) Wrap the odometer backlight wires around the power wires where the IndiGlo gauges hook up. Solder is optional but recommended. Always protect open wires with electrical tape or shrink tubing when done.

    11) Notice I taped the old green filter to the back of the cluster just in case I want to un-do this Hack. I secured all excess wire to the back of the cluster too.

    12) Attach the wiring harness to the back of the cluster again and test it! There's a faint glow coming from the odometer! Notice "GAGE" in the Odometer. I used test mode to make sure my gauges could sweep from side to side without snagging on the overlay material. A good trick. :)

    13) Put the three TORX Screws back in the Gauge face.

    14) Snap the lens back onto the cluster.

    15) Secure the cluster in the dash with the four small bolts.

    16) Re-Install the dash bezel. Remember to hook up the trunk/hatch release connector!!!

    Enjoy!


    Sorry for the crappiness of this photo! :(
  • LED illumination for HVAC vents

    Adding LED illumination to your car's HVAC vents adds a unique flare at night. You can accent your existing color theme, or just add a custom look to the interior when the sun goes down. Majikal from the Focaljet.com forums shows us how it's done!

    Time Required:
    30-45 Minutes

    Tools Needed:

  • Screwdriver
  • Wire
  • LED's
  • Crimpers
  • Butt Connectors
  • Drill and 7/16" bit
  • Masking Tape (Optional)
  • Foil or Chrome/Silver Spray Paint(Optional)

    Procedure:

    I have gotten a lot of comments on the blue LED's in my air vents, so I figured I should write up a how-to. This is very simple as long as you know how to crimp wires and drill holes. In less than 10 easy steps, you will be shining bright.

    1) Insert a flathead screwdriver underneath the vent bezel, and gently pry upwards. I wrapped masking tape around the head of the screw driver so I wouldn't scratch my paint job on the vents.


    2) When you look inside the vent from the back, you can see the valve flap that opens or closes the vent... it is kind of in the way, and since I don't open and close my vents too much, I remove it permanently, but pease note that this process CAN be reversed to put it back on. You have to turn the valve open, and squeeze the base of it, and it should be able to pull out now. Do the same on the top of it.

    this will leave you with a nice open space to work in.


    3) Next, you're going to want to mark a spot on the bottom of the vent that you want to drill your hole to mount the LED in. Since I won't be replacing the valve flap, I mounted mine right in the middle where it would normall by hit by the flap. If you plan on replacing the valve flap, mount more to one side, or put one LED on each side of the vent. I simply scratched an X where I was going to drill.


    4) Now, use a 7/32 drill bit and drill a hole where you made your mark. Make sure it is clean of any debris or melted plastic once you're done so that the mounting brace sits flush.



    5) Now, take the wires coming from the LED and slip them through the mounting brace and then through your hole from the inside of the vent, so that the wires hang out the bottom. Push the mounting brace into the hole until it sits flush inside the vent. Then, pull/push the LED into the mounting brace.



    6) Since the finish in the vent is flat black, the LED won't reflect too brightly inside of it. To fix this lumination problem, I lined the top of the inside of the vent with some aluminum foil. Other people have suggested painting the inside of the vent with a bright paint, such as Chrome or Silver. Don't worry, it wont get hot enough in there to burn anything. Make sure that the foil doesn't get in the way of the motion of the grill, move it all around and make sure it doesn't hit anywhere, and make sure you secure it with some tape around the sides so it won't move around.

    I always check my lights before I wire them up in the car on a 9 volt battery. Put the pos. wire to one side and neg. wire to the other side and the LED should light up. If not, then you have a faulty light.

    7) Now, back to the car. Run two wires (pos. and neg.) from a switch up to each vent. All of the LED's will be fine on one switch powered by a 20amp fuse.


    8) Crimp the wires from the switch onto the wires from the LED using the proper sized butt connectors (18 gauge).


    9) Now all that is left is to push the vents back into place, and LIGHT EM UP! Flip the switch and enjoy your new and unique lighting effects. As you can see, it is a very subtle but effective mod that not a lot of people are doing. Next, I'll be putting some in my radio pocket! Stay tuned!

  • Body Kit Installation

    Installing a Body Kit is a way to set your ride off from the rest. These instructions were written after a Wings West Avenger Install (Front/Rear Bumpers and Side Skirts) on a ZX3, but should be similar for most body kits on all Foci.

     Note:  These Installation notes are provided as-is and  were written from memory 3 Months after the installation of me helping install SoundQ's Wings West Avenger Kit. I Can't guarantee this is all totally correct, but I can guarantee that reading this will prepare you to do the installation of almost any body kit that replaces the  side skirts and bumpers.  No Guarantee can be made for anything.  This includes document accuracy, fitment issues, or for body kits involving flared fenders or other parts not mentioned here.  Materials Needed: Primered/Painted/Finished Body Kit Side Skirts and Bumpers Socket Set (Ratchet, Extender Rods, Full Metric Socket Set) Screwdriver Set (Screwdriver with bits helps) Standard Bit  Philips Bit Torx Bits (15 and 30 Mostly) Power Drill and Bits   OPTIONAL: Floor Jack, jack stands & wheel chocks Electrical Crimp Tool and Crimp-On Connectors Tape Measure and/or Measuring Calipers Black Paint, Masking Tape, and newspaper Wax Marking Pencil  Time Needed: A Whole Afternoon would be nice  

    Procedure: Front Bumper Body Kit Pop The Hood on the car Take out the plastic "Screw" connectors holding the upper grill cover (over the turn signal lights) Take out the four bolts holding the upper grill Go under the car (use floor jack if needed, observe safety when working under a raised vehicle. Always Chock wheels and use jack stands!), remove the electrical connections to the fog lamps and turn signals, un-clip the air dam under the radiator, and remove the three bolts under each head lamp holding the front bumper cover on. Remove the front Bumper Cover Put a bit in the drill and drill out all of the rivets holding the foam impact absorber block from the front frame of the car and remove the foam piece. If you are going to paint the body-colored metal frame that sits behind your front bumper, you should probably do it now. Mask off all parts of your car that are not going to get painted (especially fenders and radiator), and paint the frame black so that it's harder to see it through the new holes in the body kit. (I.E. Wings West Avenger Kit) Let it dry while you work on getting the new bumper cover ready to install. Line up the new Bumper Cover next to the Old one. You'll need to drill mounting holes in the same location as they are on the old bumper cover. If installing lights or other accessories on the body kit, take the time to do it right. Measure distances and mark your drilling points with a wax marker to make sure you have it symmetrical. Wings West Avenger doesn't come with any corner turn signals, so drilling holes and installing a new set is typically a must for street-legal cars. If also painting the frame of the car, give it about 30 minutes to dry if you haven't spent that much time prepping the bumper cover. (go get something to drink and eat :) When ready, Test fit the front bumper cover. If all looks good, re-install the 3 bolts under the headlamps on each side. If needed, install any mounting brackets meant to hold the bottom of the front bumper securely. On the Avenger Kit there are two metal bars that screw into the frame under the radiator. Drill pilot holes in the frame and attach the metal bars with the provided screws. Align the metal bars with the front part of the bodykit and drill pilot holes. Attach the bars fully with provided screws. Attach any wires needed for turn signals or aftermarkt fog lights. You will probably need to use a crimp tool and terminating connectors to do this. Secure and seal any un-used wires (wrap them in electrical tape if needed. The avenger it comes with no way to install OEM Fog lights) Re-Install the upper grill using the four bolts. Re-Install the Upper grill cover with the plastic connectors. Rear Bumper Body Kit Pop the Hatchback open and remove the connectors from the top of the bumper cover. Optional Step: Using a Floor Jack, raise both sides of the car in the back, supporting both sides with jack stands, and remove the rear wheels. We didn't do this, but retrospectively we probably should have. Using Torx Bits, remove the inner rear wheel well lining. Get behind the rear wheel well and loosen the bolts holding the bumper brackets on. They're pretty difficult to find and remove. Be Patient. To the same to the other side. Remove the rear bumper cover by pulling the cover outward from the part nearest the wheel on both sides. Once removed, take off the 2 black mounting brackets from the bumper cover. We'll need them later. If you are going to paint the body-colored metal frame that sits behind your rear bumper, you should probably do it now. Mask off all parts of your car that are not going to get painted (Fenders, Exhaust, and hatch) and paint the frame black so that it's harder to see it through the new holes in the body kit. Let it dry while you work on getting the new bumper cover ready to install. Line up the new Bumper Cover next to the Old one. You'll need to drill mounting holes in the same location as they are on the old bumper cover, and tweak the cover sufficiently to install the black plastic mounting brackets from the old bumper onto the new one. If also painting the frame of the car, give it about 30 minutes to dry if you haven't spent that much time prepping the bumper cover. Remove masking material and tape if you painted the frame. When ready, Test fit the rear bumper cover. Start with just the plastic snap-on connectors on the top of the bumper. Snap the side mounting brackets into place to test for fitment. There's a good chance you'll have to work on the top of the rear bumper and where it meets the side body panels to get good fitment. Once it looks good, put all the connectors back in, and fasten the brackets on. Replace the rear wheel well lining, and if you removed the wheels, replace them. Lower the car if raised. Side Skirts Pull the front plastic piece of the side skirt off with your hands. Find the TORX head screw behind it, and loosen it. Do the same for the screw near the rear wheel. Pull the side skirt firmly down and away from the body to pull the snap connectors out. If any plastic snap connectors remain on the car, remove them carefully with hand tools. Perform Thorough cleaning of the car's surface under the side skirts. Test fit the aftermarket side skirts, making sure door clearance and fitment is satisfactory. Use 3M Adhesive Promoter (Ships with most side skirts, but available at auto body shop supply stores) on the areas that will meet with the 3M Double-Sided Mounting Foam on the side skirts. Let it sit for 5 minutes before beginning final skirt placement. Remove the protective Film from the double-sided mounting foam on the side skirt. Carefully line up the skirt without allowing mounting foam to touch the car body. When it is lined up correctly, press the skirt firmly against the car, applying pressure along the whole length of it. If needed, drill pilot holes and install any mounting hardware that came with the side skirts. the WW Avenger kit has a bracket for the back part of the side skirt to reinforce the large vent-like rear part that flares out. Other kits may or may not have this. Again, make sure for final fitment that all mounting tape is securely attached to the body of the car. Enjoy the new look, and watch for big bumps!

    Radio removal

    Ever wanted to yank that stock puppy out and put something better in? Here is how..

    1. You will need to purchase a 2-pronged radio removal tool. Most stores such as Walmart and audio stores carry them. If not, Crutchfield includes a pair in your order. If you can't find a tool like this, a bent coat hanger works almost as well.

    2. Insert the tool/coathanger into the two holes on either side. As you insert the tool, you will feel the prongs that keep the radio inside the dash.

    3. Push the tools away from each other horizontally (left towards the left; right towards the right).

    4. Gently pull the radio out and disconnect the connectors on the back side.

    Tuesday, December 4, 2007

    Using Microfiber Cloths

    In the last few years microfiber has burst onto the auto-detailing scene. Almost overnight microfiber has changed the way people look at car care. However, with any instantly popular product there are a lot of myths, half truths, and flat out lies. In this guide, Pzev (from the focaljet.com forums) will answer a few basic questions about Microfiber, and explain its proper uses.

    Time Required:
    n/a

    Tools Needed:

  • Microfiber Towels
  • Other detailing chemicals and tools as needed

    Procedure:

    Let's start with the basics. What is Microfiber? Well, unlike what most people believe MF (short for Microfiber) is a process rather than a material. It's a process that takes ordinary material like polyester, and weaves it into fibers so small that a single strand is a 100 times finer than a human hair. The advantage to such a process is that the material that results is much softer than the original. Also, several materials can be woven together to take advantage of specific properties they may poses. An example would by polyester, and polymide, which are the two most common materials, found in a MF towel. Polyester is used for its ability to be split and hold dirt, while polymide is used for its absorbency. Other materials that are often woven into MF are cotton, nylon, and even silk. Another key term used when describing MF is whether or not the material has been "split". Splitting refers to the actual process used to split the fibers that make up a MF towel. When split, the fibers are better at removing contaminants from the surface, and pulling them into the material away from the finish.

    What is the advantage of Microfiber? Well, a few of the many advantages are greater absorbency, reduced risk of scratching, and greater cleaning ability. The truth is a MF towel will beat a 100% terry cloth towel every time in the above categories if they are of equal quality.

    What makes a good Microfiber towel? A good MF towel is a mixture of many things, but perhaps the most important is weave style. Different weaves are used for different applications. The best example of this is waffle weave drying towels. It was discovered that a waffle type weave was better at removing water from the surface because of the suction effect created by the weave as it moves across the surface. Other examples include coarse weaves for wax and polish removal, and softer thicker weaves for quick detail use. Another key element in a good MF towel is the material that is used, and the percentages of them. The most common materials are polyester and polymide. Depending on the towels use, these materials will be varied in percentage. Usually the percentage is 80-20 polyester to polymide. However, natural fibers like cotton are also used. These towels while softer and more scratch resistant usually don't have the "bite", or cleaning power of synthetic blends. This again emphasizes that certain towels are for certain jobs. Perhaps the final key element that makes a good MF towel is the seams. The seams of a towel are the most dangerous areas as they can easily scratch the surface. There are several ways manufacturers go about seaming their towels. There are seams where a material such as silk is sewn around the edges. This is nice as it limits the chance of fraying, but the thread used to sew the silk on the edge can scratch a vehicles finish. Another type of edging used is hot cutting. A hot blade is used to melt the edges together. This is also good as it limits fraying however once again the melted material can scratch the paint. The third type of edging is actually no edge at all. Often called edgeless towels these towels employ some sort of reverse sewing that keeps the wave together. This is most scratch resistant, but depending on the mfg they may be more prone to fraying with continued use.

    Do you really need Microfiber? The simple truth is MF has proven to be safer on painted surfaces than 100% cotton. However, it really comes down to the person. Many people still feel uncomfortable using synthetic materials like polyester on their paint, while others don't want to go out and buy all new towels. Eventually though, MF will take the crown for detailing towel of choice.

    Where can you get Microfiber towels? You can get MF at almost all auto parts stores and warehouse stores around, whether or not they will be of acceptable quality is another story. For now, the Internet is the best source of MF around…and the only place to get the best towels. However, recently large detailing supply companies like Meguiars have started offering a line of MF. In fact, the majority of the Megs MF offerings are very nice for their price and availability. Companies like Zwipes also sell decent Microfiber products.

    Here are some quality MF vendors on the internet- (special note: Many of these sites also have great info about Microfiber if you wish to read more.)

  • http://www.autopia-carcare.com/towels---chamois.html
  • http://www.properautocare.com/micprod1.html
  • http://waynestowels.com/
  • http://www.pakshak.com/
  • http://www.dftowel.com/
  • http://www.prestostore.com/cgi-bin/storefront.pl?ref=exceldetail
  • http://www.autofiber.com/
  • http://www.microfiberplus.com/microfiber2.htm

    Thanks, Pzev!

  • Clean and dress wheel wells

    One of the few overlooked areas of a car when doing a detail or exterior car cleaning is the wheel well section. Before you do any of your brightwork, consider taking care of this first. Who knows, it may be the difference between getting first prize, or an honorable mention at the next car show.

    Time Required:
    15 - 30 minutes

    Tools Needed:

  • 2 buckets (1 gal or less will do)
  • 1-2 foam head toilet brushes (the longer and flexible the handle and head the better) or a pair good rubber gloves
  • some large sponges with the scuff pad side
  • Your favorite all purpose cleaner or some dawn dishwash
  • 1 bottle Mop n Glow

    Procedure:

    This is a little time consuming, but patience is rewarded here. There are two ways to do this, the "quick way", and the "less quick way". The less quick way requires you to remove all the wheels to be thorough. The quick way keeps the wheels on, but you may not be able to cover as much as with the wheels off. Either method will make the wheel wells look much better in any case. The only difference is how picky you are and your access to other tools such as lug wrench (which you should have anyway), and access to a good lift (so you can forgoe all the running around).

    This covers the quick way.

    1. First, you need to rinse out the loose dirt in the wheel wells. Starting with the fronts, simply lock the steering wheel in one direction or the other. If I am starting on the driver side, I start with the steering to the left, and on the passenger side, lock to the right. Lock the wheel to the other side if you need more clearance.

    2. Spray into the well at full blast from the hose to lossen up any mud or dirt. While you're at it, might as well do the struts and springs If you have a UDP installed and did not replace the shield, be gentle with the spray in that area, or rinse by hand. Also, if you do rinse off the struts and springs, be careful where you aim the water. Reason for this is to prevent any excess water from getting on the strut rod if there is no cover for it. The rod is meant to be lubricated with oil, but to be on the safe side, don't aim at the exposed rod. Rinse around that area by hand if need be.

    3. Spray on your all purpose cleaner. If using dawn, just mix up some in the bucket with water as hot as you can get. Use one of the foam toilet brushes to scrub off the stuck on grime. If you need to to really remove the tougher stuff, get in there with your gloves and the sponge w/ scuff side. If you're doing the springs and struts as well, only use the sponge side, as the scuff side will scratch up the painted surfaces.

    4. Rinse again with the hose, and in the second bucket, mix up some Mop N Glo with water. The intensity of the mixture will depend on how much shine you want in the well; for less shine, use less Mop n Glo, and for more shine, use more Mop N Glo. For maximum shine, don't even bother with the water, just use Mop N Glo full strength. Dip the toilet brush or sponge into the mixture, and squeeze off some of the excess. Apply the mixture to the wells until every bit of the well is covered in the mixture. Let the front sides set, and then go to the back.

    5. Raise and support the rear of the car. Lift the rear up just enough to give you some room to work with, and just follow all the previous steps. If you do not have a jack, or you're a bit squeamish about working with the car raised, then you'll need to just work with sponges, toilet brushes, or a combination of the two.

    6. Once all wells have been treated, you can go back to the fronts and inspect the work. The wells should have a glossy look to them. If you are not happy, you can re-apply another coat of Mop N Glo, and allow to dry.

    7.Once the mixture is fuly dried (which should take about 10-15 mins depending on how much you used), your wells will be much easier to hose out clean, while leaving a nice glossy finish. You can repeat this step every 3-4 weeks, to insure the wells remain clean looking.

    (Submitted by usdm from the Focaljet.com discussion forums)

  • Removing wax residue from trim pieces

    After waxing, the textured black trim will often retain some dried wax. This gives the trim a white, powdery appearance that is far from desireable. We discuss how to remove this residue.

    Time Required:
    15 - 30 minutes

    Tools Needed:

  • Pink Pet eraser (just a normal pencil eraser)

    Procedure:

    Simply rub the eraser over the areas where the wax residue is present. Only use the eraser on plastic trim. Don't rub it on painted surfaces, as it could leave rub marks. You can also try using products such as Mother's Back To Black, however, these often don't work to permanently remove the excess wax, they just mask it for a while.
  • Do-It-Yourself SVT-Style Headlights

    MMI-ZX3 (From Focaljet) Explains Step-By-Step how to take apart your headlights and give them a new look! He uses black, but you could essentially paint the inside any color (for instance, to match your car's paint color)

    Time Required:
    Varies but allow yourself one full day

    Tools Needed:

  • 10mm socket
  • Phillips screwdriver
  • Dull flathead screwdriver
  • #10 Torx screwdriver
  • Heat gun or hairdryer
  • Paint and primer of your choice
  • Caulk gun
  • Automotive grade clear or black silicone in caulk tube Putty knife
  • Razor blade or knife
  • Light grit sandpaper
  • 10-15 woodworking clamps of different sizes
  • large vise grips

    Procedure:


    1. Remove two screw clips holding air intake snorkle and radiator support cover
    2. Remove remaining two screw clips holding on radiator support cover
    3. Remove 4 grill screws usning 10mm socket
    4. Remove grill by gently pulling up and back on the top center where it clips
    5. Unhook turn signal harnesses and set grill assembly aside.
    6. Remove headlight screws using 10mm socket. There are two on the top, one near where the grill screw is (which is a screw/clip) and one under the headlight. You will need to crawl under the car to reach the bottom one. The screw/clip can be removed by unscrewing it and then gently pulling it up.
    7. Pull the headlight forward and unhook harness.
    8. Repeat steps 6 and 7 for other headlight.
    9. Take headlight assemblies to a place where you have plenty of room to work.
    10. Remove both bulbs and set them in a safe place.
    11. Using the heat gun or hairdryer heat up the black sealant holding the two halves of the h/l assembly together. As you are heating it up use the dull flathead screwdriver to work the pieces apart. Make sure if you are using a high temp heat gun to avoid long exposure to the same areas of plastic. Move it from side to side in a small area. This will be a very long and time consuming project. The best place I have found to start is the inside point on the h/l. As you are working the halves apart make sure to pry the four clips off by working the screwdriver under them and prying them up and back while holding heat to them. When you have finally have the halves apart, lay them out and use a putty knife and razor blade or knife to remove as much of the factory sealant as possible.
    12. After you have as much sealant removed as possible remove the inside chrome trim on the lense half using the #10 Torx screwdriver. You will need to pry them a little off of the two set pins as well. Do not remove the chrome piece surrounding the bulbs in the back half.
    13. Lightly sand both chrome pieces. Make sure to get into all groves, cracks and crevices. Clean thoroughly after sanding.
    14. Now prime and let dry. I used Krylon white primer which dries in 30 minutes. I used three coats of primer to make sure there was an even coating.
    15. When primer is completly dry it is time to paint. To achieve the SVT look, I used gloss black but any color of your choice will suffice. It is up to you how you want them to look. Make sure when painting to get every area that will be exposed. I used several coats to get all of the different areas to make sure all was covered.
    16. When paint is thoroughly dry carefully put painted pieces back inside the h/l housing. Make sure not to scratch the paint. ***Do the following steps one at a time for each h/l. It is best to do one at a time as you need to make sure it is done right and also to allow for error***
    17. Using the auto grade caulk, put a nice bead all away around the back housing. There is a nice groove that you can fill it up with. Do not use sparingly. You want to make sure you have a good seal.
    18. Let cure for time stated and then put two halves back together. Be very careful not to hit the chrome bulb trim on the newly painted piece. It will scratch it and you will have to repaint. I know from experience. Take your time and line up the two halves and then press together. Make sure to hook the four clips back over their respective tabs. Do this very gently as they will break.
    19. Now take a pair of large vice grips and clamp the inner point of the h/l. Place several clamps around the whole assembly. It will take some trial and error getting them to stay and finding the right locations to position them. I used about 10-12 clamps per h/l. Make sure the they are holding the pieces snug. Let cure for stated time and then some. Never hurts to let it set a little longer.
    20. After it is completly cured use a razor blade to trim any excess caulk that has been pressed out. After that is done run another bead around the outside where the two halves meet. Let it cure and then again trim excess. I did this just to ensure that there would be no moisture leaks or condensation inside the h/l.
    21. Repeat steps 17-20 for second h/l.
    22. Replace bulbs.
    23. Reverse steps 1-7 and you are done for reassembly. Make sure to reconnect your h/l and turn signal harnesses.
  • Replacing front corner turn signal lenses

    This will help you replace the front corner turn signals (not the ones in the upper grill)

    Time Required:
    Less than 15 minutes per turn signal

    Tools Needed:

  • Socket set or adjustable crescent wrench

    Procedure:


    1) You may want to jack the front end of the car up with a floor jack on proper jacking points. It isn't required though.
    2) Look up under the bumper where the turn signal sits. You may want to use a mirror if you can't get under the front end.
    3) Twist the bulb holder Anti-Clockwise and remove it from the lens.
    4) Using the wrench or socket, un-do the 2 "cheapo" sheetmetal nuts which hold the turn signal housing to the bumper.
    5) Pull the turn signal housing out from the bumper.
    Assemble in reverse order.
  • Spark Plug Wire Cover Installation

    This is a Zetec-Only Under-hood aesthetic hack, but it really adds to the fit-and-finish appearance.

    Tools Needed: Minimalistic Socket set. (9MM Socket I believe is all you need) Time Required: 10 Minutes Procedure: Pop The Hood and prop it open Remove the two small bolts in between the cam covers on the top of the engine. Place the spark plug cover in the groove between the cam covers. Line up the notches properly with the indentations for the bolts. Re-Install the bolts through the holes in the Spark Plug Wire Cover. Drop the hood!

    Aftermarket Hood Installation

    An aftermarket hood can offer superior weight reduction and/or cooler air temperatures in your engine compartment, as well as giving you that "custom" look if you want it. You can have one installed in minutes! Optional instructions: Hood Pins and Re-Installing OEM Wiper Nozzles.

     Mad Props: LuvMyFoci for having a Cervini Hood, and FocusZoomin, for  discussing with me about the details of how her hood got installed.  Tools Needed: Socket Set Torx Bits and Screwdriver Set Power Drill and Bits: Optional  Time Needed: Depends, but you can have it done in 15-30 Minutes if you don't want windshield Washer Nozzles.  Procedure: Prop your hood open.  Remove the hood Latch Loop from the underside front of the hood.  Detach the windshild wiper fluid line from the hood.  If replacing wiper fluid nozzles, Go to the steps at the bottom before continuing with the installation.  Un-Bolt the two bolts on each side of the hood holding it to the hinges.  Remove hood.    If installing hood pins, it's still a good idea to leave the stock latching mechanism intact, but it is not required.  It is a good safety measure to keep snoops from opening your hood and stealing your Cold Air Intake and plug wires.  :)  Attach hood latch loop to underside of aftermarket hood.  If needed, drill pilot holes.  Be careful to place this exactly in the right spot or else your hood will be dangerous (it could not latch properly and flip backwards while driving, blocking your view, and potentially  injuring you and damaging the car at the same time!).  If mis-aligned, it can also cause bowing and un-due stress on the hood and latch.  If needed, Drill Pilot holes in the new hood for the hinges.  Again, make sure the holes are in the correct location if you must drill them yourself.  Attach hood to hinges  Use the hood prop and/or a friend to help hold and line up the hood.  Re-attach the hinge bolts.   Carefully lower the hood and make a quick visual check that it will not hit anything in the engine compartment, and that the latch is properly engaged.  If installing hood pins, find a suitable mounting point on the frame of the car.  Drill pilot holes for mounting the pins, and install pins with supplied hardware.  Carefully lower the hood and mark where you need to drill holes for the hood-pin pass-through.   Carefully drill the holes, and place the anti-scuff protector washers on the hood surface.  (they're usually self-adhesive).  Lower the hood through the pins and latch hood in place.  Install  hood pin retainer clips.     * Steps for re-installing OEM Washer Nozzles:  Remove washer nozzles carefully from the Original hood, or acquire new washer nozzles (OEM or Aftermarket).  Option 1: On the hood (Original Placement) Carefully mark and drill new holes in the new hood for the nozzles.  Place the nozzles on the new hood  Attach mounting hardware to hold nozzles in place.  Re-attach washer fluid hoses.  Continue with hood mounting.   Option 2: Under the hood  Place nozzles under the hood at a location where they can spray the windshileld.  Mount with custom hardware or drill holes in the plastic vent dam in front of windshileld.  Attach Washer Fluid Hoses.  Continue with hood mounting.  
    

    The Infamous Fog Light Mod

    Allows the fog lights to turn on with only the park lamps

    Cost: Almost free
    Time Required:Less than 5 min.
    What you'll need:
    A few inch of 12ga (or thicker) wire
    Wire Stripper/Cutter/Crimper Combo tool (cheap at parts store if you don't own one)
    2 Spade Lug Crimp Terminals (cheap at parts store)
    Fuse/relay puller or some prying tool

    1. Open your hood and locate the fuse box (Drivers' side near windshield)

    2. Open fuse box and locate R13 according to the map on the fuse box cover

    3. Pry, pull, or otherwise remove Relay #R13 from it's socket. It is in there tight but it comes out!

    4. Cut a length of wire about 2 inches long. Strip the ends and crimp a spade lug to each end.

    5. Push the lugs in to connect the two parallel sockets (not the 3 parallel ones).

    6. ALL DONE! This modification might cause you to fail inspection if they check to see that fog lights are only on with your low beams and at no other time. I keep the relay in my glove box just in case.

    :)

    Indiglo Gauges

    Ever wanted to replace the stock look of your instrument cluster? This how-to tells you what you need and how to go about doing it.

     Tools Needed: Screwdriver Set with TORX Bits very short phillips screwdriver  7mm socket  Electrical Tape double sided tape (optional) cleaning agent for the gauges (optional but highly recommended) any associated wiring terminators (I used an eye for the ground) Fuse puller (if you tap in at the fuses)  Time Required: 30 minutes to 1 hour  Procedure: 1) Remove the three Philips screws in the upper part of the sweeping  dash. Pull it loose.  2) Pull the wire harness off of the trunk release button behind the dash  insert.  3) Disconnect the rubber top of the steering column cover from the dash  insert. Put the dash insert in the back seat.  4) use a 7mm hex bolt driver to remove the 4 bolts on the top and bottom  corners of the gauge unit  5) pull the gauge unit out far enough to locate the snap tabs on top  and bottom that hold the clear & black gauge front to the white gauge  back.   6) Use a flathead screwdriver or your claws (fingernails) to pull the  four tabs open. Remove the front (black & clear) of the gauge unit.  7) I had better luck installing the gauge face after pulling the gauges  out of the white housing, so I could work with it and not have to  disconnect the wire harness from the gauges. Locate the 3 TORX  (Star-shaped) screws on the front of the gauges, and un-do them, and  pull up on the black gauge face. You will not damage anything this way.  8) I pulled out the "pegs" that limit the sweep of the tach and speedo  to aid in gauge face instertion.  9) Use electrical tape to cover the exposed thin wiring going to the  face insert.  10) Slip the face over the needles. Line 'em up and you won't have to  dissect your gauges. A little force is mandatory to get it to all line  up right. Hold the face up to the light to line up things like the  upshift arrow.    11) Use some electrical or masking tape VERY SPARINGLY around the edges.  There is very little clearance after youput the black and clear cover on.  Hold it up to the cover to check. This tape will keep it lined up the way  you want it.  You may also use double-sided tape under the overlays to help hold them firmly down against the original cluster.  12) pull up on all four needles just a bit. use gentle but firm force.  none of the needles came off the spindle. I pulled all mine up about a  millimeter (thickness of a penny) to clear the thicker gauge face. You'll  thank me for this step, and if you pull a needle off the spindle, you  never read this step. :)  You'll have to use the Instrument Cluster  test mode to get your car idling and install your needle at the RPM shown on the digital readout.  Then you'll have to drive at 20MPH while placing the needle on to point at 20MPH.  Not fun.  13) move the electrical-tape-coated ribbon wire out of the way, and plug  the face plate back into the lighted white casing, and replace the three  TORX screws. Replace the "pegs" for the tach and speedometer. flip the  needles to the original positions (0 MPH and 0 RPM) They're magnetic, so  they can spin around and around and around all day long with no adverse  affect.  14) start the engine. I know that it's not put together yet.  15) Play with the needles. Rev it. Drive around. Make sure the needles  aren't sticking or dragging on the new face. If they do, pull 'em up a  bit more. Make sure they're calibrated (see other postings) if you wish.  Maybe make sure your upshift light is lined up still?  16) Snap the front cover back on. Make sure all 4 snap connectors engage.  Examine the face for showing tape and anything strange. If everything  looks good, snap it together.  17a) For setting the indiglo's up to operate with only the provided  brighness control: tap the positive wire of the transformer into #47.  use a fuse piggyback, or just pull the fuse out, and jam it in while  pushing the fuse into position.  17b) For Wiring it to dim with your stock dimmer control AND the one provided with the set: Reach up inside the fuse panel and remove the wire harness from the back of the headlight switch.  Find the wire that's Orange with a blue stripe (not black) and splice the red wire to this orange/blue one.    18) I grounded the black transformer wire to a screw I saw next to the  fuse box.  19) I mounted the indiglo controls to the "flap" thing under the fusebox  access panel.  20) Fish that pesky indiglo wire out and plug it into the farthest plug  on the transformer.  21) wrap up excess wire and hold it out of the way with zip ties or  something.  22) turn on headlights. Make sure indiglo works. Helpful to pull under a  tree or into a garage. Change the color & brightness.  23) If they don't work, your set is defective or you didn't follow my  instructions, or these instructions are wrong.  24) if they work, put the 4 seven-millimeter bolts back in the four  corners of the gauge assembly taking care tomove the indiglo wires  out of the way. Short Circuits - BAD!  25) Get the dash insert out of the back seat and get it close to position.  26) tuck the rubber part of the steering column under it  27) attach the wire harness for the trunk release  28) snap the dash insert firmly into place and put in the 3 screws to  hold it in.  29) Wait till dark and have fun!